American Expedition Vehicles (AEV) has long been synonymous with top-tier off-road expertise, and now, they’ve ventured into the Ford world with their first-ever F-series conversion. Introducing the 2026 Ford Super Duty FXL—a remarkable blend of power, luxury, and off-road performance, equipped to handle the toughest terrains while maintaining on-road comfort. This new offering is set to redefine what a heavy-duty truck can do, thanks to AEV’s meticulous upgrades and engineering.
AEV FXL: A New Chapter for Ford Super Duty Trucks
For years, AEV has worked with Jeep, Ram, and General Motors, crafting special edition vehicles with factory backing. However, with the FXL, AEV breaks new ground by designing a fully integrated conversion program for the 2026 F-250 and F-350 Super Duty trucks. This new venture offers customers two main options: a fully turnkey, warrantied vehicle or the option to purchase individual AEV accessories to enhance their trucks.
The 2026 Ford Super Duty FXL is an off-road enthusiast’s dream, but it doesn’t skimp on the comfort and luxury expected from the Ford brand. With the AEV conversion, the Super Duty is equipped with a host of upgrades that make it exceptionally capable on rugged trails, all while retaining its smooth on-road drive and advanced driver-assistance systems (ADAS).
Massive Tires and Serious Suspension: Ready for Anything
The standout feature of the Ford FXL conversion is its ability to accommodate a set of colossal 40-inch tires. The key to this enhancement lies in AEV’s custom-designed 4-inch DualSport suspension system. This system uses AEV-tuned Bilstein shocks in combination with custom-rate coil springs and revised geometry to deliver a smooth ride, while ensuring the truck’s payload and towing capacities remain intact.
For those new to off-road lingo, XL in the FXL stands for 40, referencing the ability to fit 40-inch tires into the Super Duty’s build. These tires, combined with AEV’s high-performance suspension, make the FXL an off-roading monster that can tackle any terrain with ease.
Additionally, AEV has designed a stamped steel front bumper capable of housing a 20,000-pound winch. This rugged bumper retains compatibility with the Super Duty’s ADAS system, ensuring the vehicle’s advanced safety features, like adaptive cruise control, function seamlessly. The truck also comes with a high-clearance rear bumper and HighMark fender flares, giving the Super Duty an aggressive and practical off-road appearance.
The wheels are another feature worth noting. The 18-inch AEV Katmai DualSport wheels are drilled to fit the Super Duty’s 8×170 bolt pattern and are designed to handle the enormous 40×13.50R18 tires. These wheels have an offset of -13mm and a 5-inch backspacing, ensuring a perfect fit while providing strength and stability off-road. Additionally, the wheels are beadlock-capable, allowing owners to run them with an optional protection ring for added security.
AEV FXL: A Complete Package or Piecemeal Accessories?
AEV is offering the 2026 Ford Super Duty FXL as a complete conversion package, or alternatively, owners can purchase individual upgrades to enhance their existing Ford trucks. The complete FXL package includes all the aforementioned components, along with 40×13.50R18 Load Range F BFGoodrich HD-Terrain T/A KT tires—a perfect match for the 40-inch upgrade. Additionally, customers will receive an FXL body side graphic, an AEV-logoed version of the fender vents, and an AEV badge on the tailgate.
For those looking to see the FXL in person, the truck will make its debut at the 2026 North American International Auto Show in Detroit, where a specially equipped show truck will be on display. This show truck will feature exclusive touches like embroidered AEV headrests, although these won’t be part of the standard package. The show model will also feature protection rings on the wheels, which can be added as an option to the standard package.
Built for Power and Performance
The FXL conversion enhances the Super Duty’s off-road capabilities without compromising its core strengths—towing and payload. AEV’s upgrades allow owners to drive their trucks through challenging terrains while still enjoying the power and performance expected from Ford’s Super Duty lineup.
For those looking for even more, AEV is also preparing a version of the stamped steel front bumper for the F-450 and F-550 Super Duty models, which will be available in Q3 of this year. These larger trucks will also be compatible with the optional heavy-duty brush guard, enhancing their off-road toughness even further.
Built in the USA, with AEV’s Legendary Quality
The 2026 Ford Super Duty FXL will be assembled at AEV’s facility in Wixom, Michigan, and distributed through AEV’s authorized dealers. Each vehicle will come with AEV’s standard three-year, 36,000-mile warranty, ensuring that buyers have peace of mind with their investment. While official pricing hasn’t been released, it’s estimated that the full FXL conversion will cost around $20,000, with individual parts being available for purchase separately.
A New Era for the Ford Super Duty
AEV’s debut in the Ford market with the 2026 Ford Super Duty FXL marks a significant moment for off-road enthusiasts and Ford fans alike. With impressive upgrades, including massive 40-inch tires, a dual-sport suspension system, and specialized bumpers and wheels, the FXL offers everything needed for extreme off-roading. Whether you choose the full conversion or individual parts, AEV’s expertise ensures that the 2026 Ford Super Duty FXL is a true off-road powerhouse—designed for both performance and comfort.
